Vol 8, No 3 (2017) > Electrical, Electronics and Computer Engineering >

Availability Analysis of the Integrated Maintenance Technique based on Reliability, Risk, and Condition in Power Plants

Henry Pariaman, Iwa Garniwa, Isti Surjandari, Bambang Sugiarto

 

Abstract: The availability of
power plants is of utmost importance in a power system. The availlability of a
power plant is determined by its reliability and maintainability, which results
from the plant’s maintenance program. Commonly used maintenance techniques for
power plants include reliability-centered maintenance (RCM), risk-based
maintenance (RBM), and condition-based maintenance (CBM) as well as their
combination. This study aims to analyze the respective system availability that
results from each of the three maintenance techniques and examines the system
availability of the integrated maintenance technique, which is based on
reliability, risk, and condition. The availability analysis is performed by
developing a mathematical model based on the maintenance programs produced by
each maintenance technique. The availabilities of the RCM, RBM, CBM, and
integrated maintenance techniques are 81.56%, 81.02%, 84.92%, and 90.07%,
respectively.
Keywords: Availability analysis; Integrated maintenance technique; Power plant; Simulation

Full PDF Download

References


Aven, T., 2003. Foundation of Risk Analysis: A Knowledge and Decision Oriented Perspective. John Wiley & Sons, Ltd

Bhangu, N.S., Singh, R., Pahuja, G.L., 2011. Reliability Centered Maintenance in a Thermal Power Plant: A Case Study. International Journal of Productivity and Quality Management, Volume 7(2), pp. 209-288

Carazas, F.G.J, Souza, G.F.M., 2010. Risk-based Decision Making Method for Maintenance Policy Selection of Thermal Power Plant Equipment. Energy, Volume 35, pp. 964-975

Carazas, F.G.J., Souza, G.F.M., 2009. Availability Analysis of Gas Turbines Used in Power Plants. Int. J. of Thermodynamics, Volume 12(1), pp. 28-37

Carazas, F.G.J., Souza, G.F.M., 2011. Availability Analysis of Heat Recovery Steam Generators Used in Thermal Power Plants. Energy, Volume 36, pp. 3855-3870

Dacheng, L., Jinji, G., 2010. Study and Application of Reliability-centered Maintenance Considering Radical Maintenance. Journal of Loss Prevention in the Process Industries, Volume 23, pp. 622-629

Dhillon, B.S., 1999. Design Reliability Fundamental and Applications. CRC PRESS

Eisinger, S., Rakowsky, U.K., 2001. Modelling of Uncertainties in Reliability Centered Maintenance - A Probalistic Approach. Reliability Engineering and System Safety, Volume71, pp. 159-164

Emmanouilidis, C., Fumagalli, L., Jantunen, E., Pistofidis, P., Macchi, M., Garetti, M., 2010. Condition Monitoring based on Incremental Learning and Domain Ontology for Condition-based Maintenance. In: Proceedings of APMS International Conference on Advances in Production Management Systems 2010, Cernobbio, Como, Italy

Eti, M.C., Ogaji, S.O.T., Probert, S.D., 2007. Integrating Reliability, Availability, Maintainability and Supportability with Risk Analysis for Improved Operation of the Afam Thermal Power-station. Applied Energy, Volume 84(2), pp. 202–221

Fischer, K., Besnard, F., Bertling, L., 2012. Reliability-centered Maintenance for Wind Turbines based on Statistical Analysis and Practical Experience. IEEE Transactions on Energy Conversion, Volume 99(1), pp. 1-12

Garg, A., Deshmukh, S.G., 2006. Application and Case Studies Maintenance Management: Literature Review and Directions. Journal of Quality in Maintenance Engineering, Volume 12(3), pp. 205-238

Jiang, R., 2010. A Simple Approximation for the Renewal Function with an Increasing Failure Rate. Reliability Engineering and System Safety, Volume 95, pp. 963-969

Li, Y.G., Nilkitsaranont, P., 2009. Gas Turbine Performance Prognostic for Condition-based Maintenance. Applied Energy, Volume 86(10), pp. 2152–2161

Li, D., Gao, J., 2010. Study and Application of Reliability-centered Maintenance Considering Radical Maintenance. Journal of Loss Prevention in the Process Industries, Volume 23, pp. 622–629

Loganathan, K., Khan, F., Haddara, M., 2005. Development of a Risk-based Maintenance (RBM) Strategy for a Power-generating Plant. Journal of Loss Prevention in the Process Industries, Volume 18(2), pp. 69–81

Masataka, Y., Jun, T., Hidenari, B., Toshiharu, O., Akio, F., 2004. Application of Risk-based Maintenance on Materials Handling Systems. IHI Engineering Review, Volume 37(2), pp. 52-58

Moubray, J., 1997. Reliability-centered Maintenance. Butterword-Heinemann, Oxford

Niu, G., Bo-Suk, Y., Pecht, M., 2010. Development of an Optimized Condition-based Maintenance System by Data Fusion and Reliability-centered Maintenance. Reliability Engineering and System Safety, Volume 95(7), pp. 786–796

Nordgård, D.E., Solvang, E., Solum, G., 200. Developing and Implementing a Risk Base Maintenance Strategy for Distribution Companies. In: 18th International Conference on Electricity Distribution, CIRED, Turin

Pariaman, H., Garniwa, I., Surjandari, I., Sugiarto, B., 2015a. Availability Improvement Methodology in Thermal Power Plant. Scientific Journal PPI-UKM, Volume 2(1), pp. 43-52

Pariaman, H., Garniwa, I., Surjandari, I., Sugiarto, B., 2015b. The Integrated Methodological Development of Reliability, Risk and Condition-based Maintenance in the Improvement of the Thermal Power Plant Availability. In: Proceeding of the 13th International Conference on Quality in Research (QIR) 2015, Mataram, Indonesia

Rausand, M., 1998. Reliability Centered Maintenance. Reliability Engineering and System Safety, Volume 60, pp. 121132

Selvik, J.T., Aven, T., 2011. A Framework for Reliability and Risk Centered Maintenance. Reliability Engineering and System Safety, Volume 96, pp. 324-331

Stephan, L., 2003. Condition Based Maintenance on Turbogenerator: What Makes It Real?. In: Electric Machines and Drives Conference, IEEE International, Volume 2, pp. 895-899

Volkanovski, A., Čepin, M., Mavko, B., 2009. Application of the Fault Tree Analysis for Assessment of Power System Reliability. Reliability Engineering and System Safety, Volume 94, pp. 1116–1127